Warehouse Storage Solutions
The Skypod® system optimizes warehouse storage with its high-density and modular racks, reaching up to 45 feet (14 meters). By maximizing space and streamlining workflows, it ensures efficient, reliable, and scalable storage operations.
Racks
Maximized Storage
With a modular design, our racks adapt to various warehouse sizes, reaching up to 45 feet (14 meters) and increasing storage density by up to 30%. Skypod robots require less space to move by traveling beneath the racks, freeing up more room for storage, maximizing space, and improving storage efficiency.
Fast Installation
Our racks are designed for fast installation, requiring no electrification or chains for robot movement. This enables us to install racks quickly in your warehouse, adding up to 7,000 locations per week.
Enhanced Safety
Ensure a safer warehouse with racks designed for maximum protection. FM Global-compliant with automatic sprinkler regulations, they provide optimal fire safety while meeting the highest industry standards.
Technical Specifications: Racks
| Characteristic | Specification |
|---|---|
| Maximum Height | 14m (46 ft) |
| Seismic Proof | Yes |
| FM Global Compatible | Yes |
| Sprinkler System Compatible | Yes |
| Floor Flatness Constraint | Low |
Bins and Trays
Our storage bins are designed to accommodate a variety of items. Made from recycled plastic, these bins come in three different heights to suit your needs:
- 220 mm (8.6 in)
- 320 mm (12.6 in)
- 420 mm (16.5 in)
Partition the bins into 2, 3, 4, 6, or 8 compartments with removable dividers to maximize storage density in your system. This efficient slotting technique allows commonly ordered items to be stored together, enhancing overall efficiency and streamlining your warehouse operations.
To optimize your existing infrastructure, we have designed trays that accommodate various carton sizes and fulfillment containers. These trays eliminate the need for decanting into Exotec bins when applicable and support carton sizes up to 600 x 400 mm. This allows full cases to be stored directly in the system.
We’ve Gone Grey
In our commitment to sustainability, Exotec has introduced new grey bins made from recycled materials. These bins support our environmental goals by reducing environmental impact, saving 3,801 tons of CO2 emissions and 2,930 tons of virgin plastic in 2023 alone.
Technical Specifications: Bins
| Characteristic | Specification |
|---|---|
| Dimensions | 650 mm x 450mm (25.6 in x 17.7 in) |
| Bin Heights | 220mm – 320mm – 420 mm (8.6 in – 12.6 in – 16.5 in) |
| Partitions | 2,3,4,6,8 |
| Manufacturing Materials | Up to 100% recycled plastic |
| Omnichannel Capability | Yes, simultaneously supports Exotec Bins and Custom Fulfillment Containers |
Industry Insights
Frequently Asked Questions
How do automated storage solutions improve warehouse efficiency?
Automated storage solutions, such as the Skypod system, improve warehouse efficiency in several ways:
Increased Speed and Accuracy: Automated systems can quickly retrieve and store items precisely, reducing the time spent on manual picking and minimizing errors.
Optimized Space Utilization: Vertical storage and high-density racking allow automated systems to maximize the use of available space, allowing for more efficient inventory management.
Enhanced Inventory Management: Real-time tracking and monitoring capabilities provide accurate inventory data, helping to prevent stockouts and overstock situations.
Reduced Labor Costs: Automation reduces the need for manual labor, lowering operational costs and allowing staff to focus on higher-value tasks.
Scalability: Automated systems can be easily expanded and reconfigured to meet changing warehouse demands, ensuring continued efficiency as the business grows.
Improved Safety: Automation reduces the need for human interaction with heavy machinery and high storage areas, decreasing the risk of workplace injuries.
By integrating advanced warehouse storage solutions, businesses can achieve higher efficiency, better space utilization, and overall operational performance.
What is the maximum height of the racks?
The racks in our Skypod system, part of our advanced warehouse storage solutions, can reach up to 14 meters (approximately 46 feet) in height. This measurement includes standard and seismic designs, ensuring optimal density and capacity for various warehouse requirements. Additionally, the racks support double-deep storage for bins and trays, and their design allows robots to travel below the racks, enhancing efficiency and speed in warehouse operations.
How much can each storage bin hold, in regard to weight and size?
The Skypod system storage bins are designed to accommodate a wide range of products, making them suitable for diverse industries such as retail, healthcare, industrials, and grocery. Our bins are available in three heights and offer flexible partitioning options to cater to different product sizes. If the item fits into our bins or case fits onto our trays, our system is fully equipped to handle it.
Bins: Our bins are 450 x 650 mm (17.5 x 25.5 in). They are available in three different heights – 220, 320, and 420 mm (8.6 x 12.6 x 16.5 in). For increased storage density, these bins can be partitioned into 2, 3, 4, 6, or 8 compartments using removable dividers.
Trays: Our trays facilitate the quick and automated entry and removal of cartons from storage, eliminating the necessity for decanting. These trays are suitable for carton sizes up to 600 x 400 x 400 mm (23.5 x 15.5 x 15.5 in).
Additionally, our trays facilitate the quick and automated entry and removal of cartons from storage, eliminating the necessity for decanting. These trays are suitable for carton sizes up to 600 x 400 x 400 mm (23.5 x 15.5 x 15.5 in). Full and mixed case picking is enabled from our trays.
Do I need to remove any existing pillars in my warehouse to install Exotec racks?
No. The installation of Exotec racks is designed to be minimally invasive to your existing warehouse structure. There is no need to remove existing pillars, as the system can be configured around them.
How does Exotec streamline the process of adding racks to an existing system?
Expanding the storage capacity of an existing Exotec system is a streamlined and efficient process. The procedure involves:
Assessment: Initially, we conduct a thorough assessment of your warehouse’s current setup and operational needs to determine the most effective approach for expansion.
Decoupled Expansion: A key aspect of our system is the decoupling of throughput from storage. This means you can expand storage capacity without necessarily having to increase throughput capabilities, allowing for more cost-effective and need-based capital expenditures.
Quick Implementation: Adding storage racks to your existing system can be completed in just a few weeks. Our focus is on ensuring that the additional storage integrates seamlessly with your current setup, enhancing your warehouse storage solutions’ overall functionality and efficiency.
This approach ensures rapid expansion of storage capacity and aligns the expansion with your specific operational requirements and budget considerations.
Connect with Us
Ready to revolutionize your warehouse storage with the Skypod system? Contact us today to learn more about our advanced storage solutions.