Automated Warehouse Inbound System
The Exchanger is the entry point for all inventory and ready-to-pack custom boxes entering the Skypod® system. It also connects to outbound operations, efficiently managing the flow of bins, boxes, and totes out of the system. This streamlined process optimizes the flow of inventory for smooth, efficient performance.
Achieve High Performance
The Exchanger boosts order fulfillment by handling up to 600 containers per hour, ensuring fast outbound processing from the Skypod system. It streamlines operations by sending load information without the need for barcode readers, enhancing efficiency. This maximizes flexibility and reliability, ensuring timely deliveries and customer satisfaction.
Maintain Precise Sequencing
The Skypod system buffers orders internally, enabling precise sequencing at the Exchanger. The WMS sets picking priorities directly in Deepsky®, ensuring efficient order management. Containers are automatically sorted and sent from Workstations or racks to the Exchanger in the correct sequence. This process organizes orders for pallets efficiently, enabling optimized delivery routes and ensuring smooth store replenishment.
Optimize Your Warehouse Footprint
Exchangers for inbound and outbound flows can be installed at different heights, seamlessly adapting to your conveyor layout. This flexible setup helps optimize the warehouse footprint and saves valuable space, ensuring a more efficient and streamlined operation.
Two Versatile Configurations
The Exchanger offers exceptional flexibility by handling bins and various types of loads, such as customer totes, cardboard boxes, or parcels, without needing external machinery like tray joiners. It enables the automatic placement and retrieval of a bin or load directly on a tray, streamlining operations and reducing costs.
Technical Specifications
| Characteristic | Specification |
|---|---|
| Two Different Modes | Bin Mode: Enter and Exit Exotec Bins Load Mode: Enter and Exit up to 600mm x 400mm (23.6 in x 15.8 in) loads |
| Individual Container Sequencing | Yes |
| Low Constraint Sequencing | Yes |
| Height Adjustment Range | Adjustable from 700 to 1500mm (27.6 to 59.1 in) |
| Independent Height Adjustment for Inbound and Outbound Conveyors | Yes |
| Ability to Place a Load on a Tray | Yes, up to 600mm x 400mm (23.6 in x 15.8 in) |
| Throughput | Up to 600 containers/h |
Industry Insights
Frequently Asked Questions
What are automated inbound systems in a warehouse?
Automated inbound systems in a warehouse refer to the technology and processes used to automate the receiving and storage of incoming goods. These systems enhance efficiency by reducing manual labor, minimizing errors, and speeding up the handling of goods. The Exotec Exchanger integrates seamlessly with these systems to ensure a smooth and efficient replenishment process.
How do automated outbound systems work in warehouses?
Automated outbound systems in warehouses are designed to streamline the process of picking, packing, and shipping products. These systems utilize advanced technologies to automate the retrieval and dispatch of goods, reducing the need for manual intervention. The Exotec Exchanger connects to these systems, facilitating efficient retrieval and transfer of items for outbound processes.
What are the benefits of automating warehouse receiving processes?
Automating warehouse receiving processes offers numerous benefits, including increased efficiency, reduced labor costs, and improved accuracy. Automation helps in faster processing of incoming goods, minimizes errors associated with manual handling, and ensures real-time inventory updates. The Exotec Exchanger enhances these benefits by providing a fully integrated gateway that optimizes the inbound system, ensuring seamless replenishment and inventory management.
What is the primary function of the Exchanger?
The Exchanger is a fully integrated gateway designed to streamline replenishment and retrieval processes within the Skypod system. It connects inbound and outbound systems, allowing for seamless transfer of goods and optimizing inventory management.
How does the Exchanger help save space and reduce complexity?
The Exchanger helps save space and reduce complexity because it can handle various container types in tray mode configuration. This capability allows warehouses to process orders directly into fulfillment containers, saving time and increasing efficiency. Additionally, it eliminates the need for special equipment like joiners and separators, further simplifying operations.
What is the throughput capacity of the Exchanger?
The Exchanger can handle up to 1200 containers per hour, with an equal capacity of 600 containers for both inbound and outbound processes simultaneously. This high throughput capacity significantly increases inventory cycle efficiency.
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