Cdiscount Bordeaux: A New Era for Automated Warehouse Solutions

Learn how Cdiscount leveraged the Exotec^® Skypod^® system to achieve a fivefold increase in order fulfillment productivity and storage density in their brownfield warehouse.

French e-Commerce leader and pioneer of responsible e-Commerce, Cdiscount offers its nearly nine million customers an assortment of 80 million products in a wide variety of categories such as IT, household appliances, furniture and decoration, bedding, DIY, gardening, games and toys, sport, and more.

Cdiscount’s logistics operations are managed by its subsidiary, C-Logistics. Functioning not only as the logistical backbone for Cdiscount but also as a trusted service provider for marketplace sellers and external clients, C-Logistics orchestrates the dispatch of nearly 20 million parcels annually across 27 European countries.

During 2016, Cdiscount sought to overhaul the manual order fulfillment process at its fulfillment center near Bordeaux, France, largely due to its inability to store and retrieve goods quickly and efficiently.

“When you place an order with us to get a smartphone, an operator travels 15 kilometers in 500,000 square meters of warehouse to pick up the product on a trolley,” said James Rebours, Director of Innovation and Supply Chain Performance at Cdiscount. “We were therefore led to ask ourselves the question of the density of storage of products and their collection.”

Though Cdiscount’s challenges were not unique compared to many other fulfilment centers, they recognized the need for a uniquely superior solution to traditional automation systems to meet their needs.

“The traditional automation we were proposed was not consistent with the agility we needed until Exotec came up with the Skypod system,” confirmed Pierre-Yves Escarpit, Chief Operating Officer at Cdiscount.

1. Enhanced Performance

• Productivity multiplied by 5x, allowing Cdiscount to stay ahead of increasing order volumes while guaranteeing customers the best delivery conditions

• Goods-to-person robotics enables processing of up to 800 bins per hour with just 4 employees

2. Increased Efficiency

• Storage capacity increased by 5X enabling expansion from 70,000 to 400,000 references
• Mono-SKU and multi-SKU storage within bins totaling more than 80,000 compartments to boost storage density and order preparation efficiency
  

3. Plug Play Modularity

• Installation completed in less than six months with minimal disruption to on-going operations
• System ready for quick and easy expansion with ability to add robots within minutes

4. Continued Partnership

• After successfully implementing the first Skypod system at Cdiscount’s Bordeaux facility, they installed another system at their Reau, France warehouse in 2019
• In 2021, an additional Skypod system was added to further enhance operations at the Bordeaux facility

“The skypod solution multiplies productivity by five and divides the movement of operators by an infinite number. We were looking for a solution capable of storing 4 to 5 times as many products in our warehouses, so we could go from 70,000 to 400,000 references. ”

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