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Explore Carrefour’s journey to meet the growing demand for e-Commerce, curbside, and home delivery grocery orders by quadrupling throughput for over 13,000 product references.
About Carrefour
Carrefour is a fast-growing multinational retail and wholesaling corporation, operating a chain of over 12,225 hypermarkets, grocery stores, and convenience stores in more than 30 countries. As of January 2023, Carrefour is the world’s eighth-largest retailer by revenue.
The Challenge
During 2019, Carrefour adapted their warehouse in Le Plessis-Paté, France to serve as a central distribution hub for all of their e-Commerce, ambient, and cold food related curbside and home delivery orders within the south of Île-de-France. Carrefour realized that to keep pace with the thousands of daily orders the facility would receive, with steadily increasing demand for same day delivery and order accuracy, they needed a solution that would enable them to reach the highest degree of order fulfilment performance and efficiency. Add in a multitude of varying sales peaks among more than 13,000 product references with limited floor space to expand operations, and you can see why Carrefour sought a warehouse automation partner they could trust to meet their needs.
The Skypod System Solution
Robots | Stations | Storage Bins | Bins/hour | Rack Height | System Footprint |
---|---|---|---|---|---|
148 | 18 | 30,940 | 2,800 | 8.2 m (27 ft) | 18,290 m² (196,871 ft2) |
Ambient System
Robots | Stations | Storage Bins | Bins/hour | Rack Height | System Footprint |
---|---|---|---|---|---|
78 | 11 | 12,600 | 1,800 | 5.9 m | 1,000 m² |
Chilled System
Key Results
1. Boosted Customer Satisfaction
- 2-hour home delivery enabled thanks to ability to access any SKU in the system within two minutes
- Increased throughput of more than 13,000 product references by 4x
- Fulfilling up to 4,000 orders each day with seamless consolidation of manually picked items
2. Improved Efficiencies
- Utilized entire height of warehouse to increase storage density by 4x
- System ready for quick and easy expansion with ability to add robots within minutes, stations within days, and rack within a couple weeks
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