The Exchanger is the key element for replenishment, serving as the entry point for all inventory and ready-to-pack custom boxes in the system. It integrates the Skypod® system with the rest of the warehouse, enhancing efficiency by managing bins, boxes, and totes. This streamlined operation ensures smooth and efficient performance, optimizing order preparation and delivery.
The Exchanger integrates inbound items into the Skypod® system, connecting external elements with internal operations. It handles the insertion of containers, ensuring a continuous flow of inventory replenishment. This connectivity streamlines the process, enhancing the overall efficiency and reliability of your warehouse inbound and outbound operations.
The Exchanger pushes the limits of order fulfillment cut-off times by handling up to 600 containers per hour. In less than 2 minutes, it retrieves an order ensuring efficient processing to meet the tightest schedules. Without needing a barcode reader, it sends load information through a message, streamlining operations. This capability maximizes flexibility and reliability in your warehouse operations, ensuring timely deliveries and customer satisfaction.
The native buffer enables sequencing at the Exchanger, allowing the WMS to directly define picking priorities for Deepsky®, ensuring efficient order management. Containers are automatically sorted and directed from Workstations or the racks to the Exchanger in the perfect sequence. This system arranges orders, pallets, containers, and trailers in precise order, optimizing delivery routes and facilitating smooth store replenishment.
Exchangers for both inbound and outbound flows can be set up at different heights, eliminating the need for complex conveyor layouts. This flexible setup helps optimize the warehouse footprint and saves valuable space, ensuring a more efficient and streamlined operation.
The Exchanger offers exceptional flexibility by handling bins and various types of loads, such as customer totes, cardboard boxes, or parcels, without needing external machinery like tray joiners. It allows you to automatically place or retrieve a load or bin directly on a tray, streamlining operations and reducing costs.
| Characteristic | Specification |
|---|---|
| Two Different Modes | Bin Mode: Enter and Exit Exotec® Bins Load Mode: Enter and Exit up to 600mm x 400mm (23.6 in x 15.8 in) loads |
| Individual Container Sequencing | Yes |
| Low Constraint Sequencing | Yes |
| Height Adjustment Range | Adjustable from 700 to 1500mm (27.6 to 59.1 in) |
| Independent Height Adjustment for Inbound and Outbound Conveyors | Yes |
| Ability to Place a Load on a Tray | Yes, up to 600mm x 400mm (23.6 in x 15.8 in) |
| Throughput | Up to 600 containers/h |
Automated inbound systems in a warehouse refer to the technology and processes used to automate the receiving and storage of incoming goods. These systems enhance efficiency by reducing manual labor, minimizing errors, and speeding up the handling of goods. The Exotec® Exchanger integrates seamlessly with these systems to ensure a smooth and efficient replenishment process.
Automated outbound systems in warehouses are designed to streamline the process of picking, packing, and shipping products. These systems utilize advanced technologies to automate the retrieval and dispatch of goods, reducing the need for manual intervention. The Exotec Exchanger connects to these systems, facilitating efficient retrieval and transfer of items for outbound processes.
Automating warehouse receiving processes offers numerous benefits, including increased efficiency, reduced labor costs, and improved accuracy. Automation helps in faster processing of incoming goods, minimizes errors associated with manual handling, and ensures real-time inventory updates. The Exotec Exchanger enhances these benefits by providing a fully integrated gateway that optimizes the inbound system, ensuring seamless replenishment and inventory management.
The Exchanger is a fully integrated gateway designed to streamline replenishment and retrieval processes within the Skypod system. It connects inbound and outbound systems, allowing for seamless transfer of goods and optimizing inventory management.
The Exchanger helps save space and reduce complexity because it can handle various container types in tray mode configuration. This capability allows warehouses to process orders directly into fulfillment containers, saving time and increasing efficiency. Additionally, it eliminates the need for special equipment like joiners and separators, further simplifying operations.
The Exchanger can handle up to 1200 containers per hour, with an equal capacity of 600 containers for both inbound and outbound processes simultaneously. This high throughput capacity significantly increases inventory cycle efficiency.
Discover more about the Exotec Exchanger and how it can transform your inbound and outbound systems with unmatched efficiency and flexibility.